Analysis & Simulation

Scojet can provide a full range of simulation and analysis for your projects, expand the options below to get more details:

What is Plastic Moldflow Analysis?

Plastic Moldflow analysis (MFA) software simulates the flow of plastic resin into the core of a mold.

Simulation can show how resin will fill the mold cavity during the injection process. This gives mold makers and designers the ability to visualize material fill, to better optimize gates, see where knit lines are, highlight any difficult areas to fill, position cooling lines for optimal cycle times and prevent warping.

The analysis also investigates the behavior of resins at specific temperatures and injection pressures. As the material cools, it undergoes a process of solidification, leading to an increase in gate pressure. Higher pressures pose challenges in achieving proper filling, resulting in heightened concerns about weak knit lines (which can compromise part integrity), flash, sink marks, warping and short shots..

What is Metal Casting Moldflow Analysis?

Metal Casting Moldflow analysis (MCFA) software simulates the flow of molten metal into the core of a mold.

Use of calculations, models and simulations to predict and understand how an object might behave under various physical conditions. Engineers use FEA to find vulnerabilities in their designs.

Optimizing key aspects of lighting products such as ray tracing, lens design, illumination, coating analysis, and performance metrics, ensuring the interaction of multiple components meets specifications and contributes to cost-effective development and enhanced product performance.

Our furnace sintering simulation services for metal binder jet printing encompass a comprehensive computational analysis, modeling sintering kinetics, predicting densification, analyzing thermal profiles, simulating microstructure evolution, and assessing stress and deformation, empowering manufacturers to optimize sintering parameters, refine the printing process, and anticipate the properties of final sintered metal parts, thereby ensuring improved dimensional accuracy, enhanced mechanical properties, and minimized defects for diverse industrial applications.

Our product life distribution simulation services provide a comprehensive analysis, using statistical techniques to predict product lifespan, estimate reliability, conduct FMEA, apply Weibull analysis, perform Monte Carlo simulation, and identify critical factors influencing reliability, enabling informed decisions on design enhancements, maintenance schedules, and warranty policies for consistent product reliability throughout the lifecycle.

PLASTIC MOLD FLOW

Our plastic injection mold flow simulation services offer a comprehensive computer-aided analysis to predict and optimize the molten plastic flow within molds during the injection molding process. Through advanced simulations, we assess and address potential issues such as uneven filling, air traps, cooling variations, and warpage.

Our services extend to optimizing gate placement, ensuring uniform filling and minimizing defects, while also focusing on cycle time analysis to enhance overall production efficiency. By leveraging our expertise in plastic injection mold flow simulation, clients can make informed decisions, refine mold designs, and proactively address challenges, resulting in improved part quality and reduced production costs.

METAL CASTING MOLD FLOW

Our metal casting mold flow analysis services offer a sophisticated computer-aided simulation to predict and optimize the flow of molten metal within molds during the casting process. Through advanced simulations, we assess and address potential issues such as incomplete filling, air entrapment, solidification defects, and temperature variations. Our services extend to optimizing gating and feeding systems, ensuring proper metal flow and minimizing defects.

Additionally, we predict distortions and residual stresses in the final casted product, allowing for preemptive adjustments. Leveraging our expertise in metal casting mold flow analysis, clients can make informed decisions, refine mold designs, and proactively address challenges, leading to enhanced casting quality and reduced production costs.

FEA ANAYLSIS

Our Finite Element Analysis (FEA) services in product design and engineering offer a comprehensive computational approach to simulate and analyze the behavior of products or components under various conditions. Using advanced mathematical methods, we break down complex structures into finite elements, allowing us to predict responses to forces, thermal conditions, and other environmental factors. Our FEA services include stress analysis to identify potential stress concentration and failure points, strain analysis for understanding material deformation, thermal analysis to simulate temperature effects, vibration analysis to assess dynamic responses, and modal analysis to determine natural frequencies and mode shapes.

Additionally, our services involve optimization processes, iteratively adjusting design parameters for enhanced performance, weight reduction, and cost efficiency. Leveraging our FEA expertise, clients can gain valuable insights, identify potential issues, and optimize designs before physical prototypes are created, ensuring the final product meets desired performance criteria.

OPTICS SIMULATION

Our optics simulation services for product development encompass advanced computer-aided tools to model and analyze optical systems within products. Through comprehensive simulations, we address key aspects such as ray tracing for predicting light paths, lens design optimization, illumination analysis for uniform lighting, optical coating analysis, and the assessment of performance metrics like resolution and contrast. We specialize in the simulation of complex optical systems, ensuring the interaction of multiple components meets desired specifications. Leveraging our optics simulation expertise, we provide a service that enables designers and engineers to refine designs, predict optical component performance, and optimize overall product functionality before physical prototypes are developed. This simulation-driven approach contributes to cost-effective development, faster cycles, and enhanced product performance across various industries.

PRODUCT LIFE CYCLE ANALYSIS

Our product life distribution simulation services employ statistical techniques to model and analyze product/system lifespans. We predict failure probabilities at various time points using reliability analysis, proactively address failure modes through FMEA, model failure characteristics with Weibull analysis, and perform scenario analysis with Monte Carlo simulation. Our expertise includes sensitivity analysis to identify key reliability influencers. Clients can use our insights for informed decisions on design enhancements, maintenance schedules, and warranty policies, ensuring products meet reliability standards throughout their lifecycle.

FURNACE SINTERING SIMULATION

Our furnace sintering simulation services for metal binder jet printing offer a comprehensive computational analysis of the sintering process. Through simulations, we model sintering kinetics, predict densification, analyze thermal profiles, simulate microstructure evolution, and assess stress and deformation.

This service empowers manufacturers to optimize sintering parameters, refine the overall printing process, and anticipate the properties of the final sintered metal parts. Leveraging our furnace sintering simulation expertise ensures improved dimensional accuracy, enhanced mechanical properties, and minimized defects in metal binder jet printing for various industrial applications.

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